An easy and invisible option of joining two boards together is by using a dowel joint. We recommend using a pocket hole jig and screws to build the carcass of your project. The Kreg Jig is easy to use and is a strong joint maker. Attach the entire project to the wall using 3" self tapping wood screws to studs in the wall through the back bay supports. Now for my opinion. A #9 or #10 screw is strong enough to hold 2x4 boards together without snapping under pressure. (as long as you can find some dowel of some kind) Cheers What You'll Need: 2 48 plywood at least 1/2 thick -$40; 16 2x4x8 -$45; Box of 2 1/2 pocket hole screws -$6 Pocket hole joinery with the Kreg K5 makes a strong joint as well. Screw and glue. The proper way to connect solid wood boards into a solid piece along the vertical (length) is to use glue. Also drill holes on the . Rip the sides and front of the box to size. Place one support near the top and one near the bottom of the shelf. Best use of pocket screws would be the face frame. The Pocket-Hole Jig XL features hardened-steel drill guides that position the stepped XL drill bit at the perfect angle for extra-large pocket holes. Pocket holes are not recommended in particleboard as it does not hold screws well into the edge of the sheet. As I expected, the traditional joints were stronger than pocket hole joints. It does not hold screws well. If you are joining a 1x2 to another and only have one PH in the end of the 1x2 I would always use glue just to keep it from rotating out of line during the final build. Biscuits are fast, easy, hidden, great for alignment, and all wood. BUT, for a pocket-hole hater, Mattias is impressed with the strength: more than half as strong as a double-tenon joint. Assembling the Shelf. Also some things are really difficult to clamp, the screw basically acts as a permanent clamp. 1. This is answered comprehensively here. I have no idea why I was intimidated in the first place. Arrange them as desired so that their wood grains and shades match effectively. Pocket Joint Strength will sometimes glitch and take you a long time to try different solutions. Furthermore, you can find the "Troubleshooting Login Issues" section which can answer your unresolved problems and equip you with a . On the front of the shelves a 1"x2" strip pocket screwed and glued would add strength for the weight of the books. It wastes a bit of space in the cabinet, however, and is additional work. $ 89 97. 1Strength of the Joint 2Simplicity of Alignment 3Speed 4Neatness of Results 5Ease of repair 6Cost Efficiency 7Conclusion Biscuit joinersand pocket screws are probably the most commonly used woodwork joinery techniques that leave flawless results. Two hardened-steel Kreg drill bit guides feature a lifetime warranty. Screw away my friend! KregRep Reply Permalink Reply by ron abel on August 8, 2014 at 9:01am fine thread screws are for hard wood . Pocket Hole Placement. There are certain features that separate the two. Select Units 2. All Shelf Help projects - no matter the size - follow the same assembly pattern - shelves attached to dividers/sides. This jig allows you to drill pocket holes at the correct angle and to the correct depth. Craftright Pocket Hole Jig. Moreover, this tool also comes with a lifetime guarantee, which itself is an indication of how reliable the product is. I do use glue with my PH connections whenever I can just because it is a more secure joint. Step-by-Step Guide. print Print. Creates pocket holes in a wide variety of materials and widths. Also, you can put your pocket holes on the drawer box sub-front and back, where they will be completely out of view once in use. If you'll keep a lot of heavy items, three or four screws would be good. Now it's time to join the pieces together to make the floating wall shelf. Biscuits are easier for alignment, pocket screws sometimes slip when you join the pieces. Leaning against the table will impart some level of force that wants to pull/push the legs apart and will test the strength of the pocket hole, but when you are leaning on something once again most of the weight is going through the two legs closest to you. Take the frame apart, adjust the size if necessary, reassemble it using glue, and attach it to the box (Photos 4 and 5). Cut two 1x3 boards at a length that matches the width of your shelves, sand with 120- and 220-grit sandpaper, and then use a pocket hole jig to drill two pocket holes at each end. Independent testing found that a pocket screw joint failed at 707 pounds when subjected to a shear load while a comparable mortise and tenon joint failed at 453 pounds - meaning that the pocket screw joint was approximately 35% stronger. When you're done, you'll have perfectly formed pocket holes like the ones below: So easy peasy! 8. Conclusion. Ideal for building wood projects and making household repairs. Pay $64.97 after $25 OFF your total qualifying purchase upon opening a new card. There are three faces: the end grain, the edge grain and the face grain. The Pocket-Hole Jig 320 uses a simple, easy-to-understand setup process that gives you the versatility you need to build with boards and plywood of any thickness between . However it isn't necessary. Set the stopping collar on the drill bit. These features are critical to the performance of pocket hole joinery. For framing, I'd just shoot in a couple 3 1/4" nails and call it a day. Pocket holes in edge joinery might catch a little flack in the amongst members of the fine woodworking community. Take your time to ensure that you don't strip the hole out. 1. Build doors, drawers and more with a pocket-hole jig Built-in measuring scales and stops eliminate measuring errors Reliable, repeatable accuracy for professional results Simple to use with any drill - no special tools needed Strong, lightweight materials for easy handling Included adjustable clamps work with all three jigs Product Details Instructions Step 1 Drill the pocket hole. Yes, you can build a tabletop using pocket hole screws, but it will eventually separate and possible develop cracks and/or splits. In this cutaway, you can see the flat ledge the head of the screw will stop on. If you have a c . Position a doweling jig over the marks, and drill holes 1 16 " deeper than half the dowel length. Apply for a Home Depot Consumer Card. Utilizes #14 industrial-quality, heavy-duty, hardened-steel screws, which provide incredible shear resistance as well as 3 anti-corrosion layers for incredible long-term moisture resistance. Cleaned up, flipped, stained, and poly . Make some corbels to strengthen any shelf using plywood. Use the pocket jig to easily and accurately drill pilot holes in wooden boards - simply adjust the jig position according to material thickness! MulWark Premium Pocket Two Hole Jig System Kit & 470pc $58 99 5 This bundle contains 2 items MulWark Aluminum Pocket Hole Jig System Kit, Removable Adjus $69 99 $84.96 This bundle contains 2 items MulWark Aluminum Pocket Hole Jig System Kit, Removable Pock $116 99 $169.97 This bundle contains 2 items jig for dowels rockler dowelling jig kit Model Number. Drill pockets along the edge of the plywood shelf. The holes should be around 1/16 inch deeper than the half the dowels . Simply clamp the pocket hole jig securely to your wood, and drill the hole. If you decide to half-lap the parts you can just glue it and screw it. If the items are light, a couple of screws should be plenty. Coarse-thread pocket screws hold best in softer woods, such as pine, cedar, and poplar, as well as plywood; use fine-thread screws for hardwoods. What you need to do to achieve this one is to butt the pieces and mark the dowel positions accordingly. Assembly Tips. The most common screw to use with 2x4 lumber is a #9 or #10 screw that is 2 " long. Break testing the heavy duty shelf brackets I made, also testing similar brackets using screws from the back, and using pocket holes.http://woodgears.ca/join. The load is likely to be some books (Stormlight Archive, Harry Potter, ASOIAF, etc. I was curious to know, what are the strongest types of wood joints. If you are worried about screwing into end grain you can put in some wood cross-dowels. But these instructions are for 8 foot wide shelves so you can maximize your materials (and do less cutting.) This chart was based on a Kreg Jig Tool Company test conducted by the RADCO testing division. First, a bit of board anatomy . I also like loose tenons. 3-hole removable drill guide for perfectly placed pocket holes. I have used it on entertainment centers, cabinets and even mirror and picture frames of large sizes, [when the joint could be hidden in the back]. Clamp on the jig and drill the pocket hole. Mortise and tenons were twice as strong as pocket holes. Durable jig body made from heavy-duty, glass-reinforced nylon. The Kreg Jig HD works great as a stand-alone . This may be OK for a smaller lightweight drawer. . Below, I include a chart to display the strength of pocket hole screws based on our test using 44 (Post) and 24 (Rail) pieces with four different methods/joint types and three different screw positions for each method. A pocket hole's stepped drill bit has a narrow tip to guide the screw and a wider part to bore the pocket hole. The strength advantage of screwing into edge or face grain vs. into end grain is marginal at best. . LoginAsk is here to help you access Pocket Joint Strength quickly and handle each specific case you encounter. The superior strength of a pocket hole joint has actually been proven. The Craftright Pocket Jig is perfect for everything from building garage storage shelves to simple repairs around the home. Position the doweling jig over the top of the mark and start drilling your holes. I was planning on 3 34" wide bookcases (getting 3 32" long shelves from an 8' board.) The strength of the joint will decrease dramatically if the hole becomes stripped out. . This is strong enough for most applications and it makes the shelves removable. Pocket hole the nailers to the deck or fixed . But on a bigger drawer or one that gets frequent use, you might want to add some reinforcement. The Complete Pocket-Hole Kit for Building DIY Wood ProjectsThe Kreg Pocket-Hole Jig 320 makes it easier than ever to build wood projects whether youre building your first DIY project, or youve been working with wood for years. Also, use that to pick which pocket hole screws to use. But the troubling thing about the pocket hole joints is that they open up partially at much lower forces. Then you'd use a self-tapping screw to connect the pre-drilled piece of wood with another. This extra-large jig makes it easy to build big and build strong using 2x4 or 4x4 boards, paired with the impressive holding power of XL Pocket-Hole Screws. Face to face glue and staple under your deck and fixed shelves. Start by measuring the width of the shelf. Step 2 Who Can Use Pocket Hole Joinery? Material. Pros. I am using 3/4" sanded birch plywood to build these shelves. Simply drill a few holes and drive in some dowels to secure the front to the sides. Of course, the Kreg Jig costs from $40 up to $140. #4 Danomite New Member Dowel joints would be nice and strong, and not visible (pocket holes look nasty!). Select Wood Thickness Part A Thickness Part B Thickness 3. All you need in order to make pocket holes is the Mini Kreg Pocket hole kit, which is only $19.95 in my catalogs. Pocket-Hole Drill Kit, High Strength with 9Mm Step Wood Drill Guide, Hardware Tool Woodworking for Carpenter(With a step drill) - - Amazon.com This hides any end grain from view. A special step drill bit not only drills the pocket hole, but it also drills the guide hole for the screw in one quick motion (for more on step bits, see our Drill Bits Buying Guide ). You can do this with long screws. Positioning sliders allow you to easily adjust within 9 depth settings. If you are happy with the final product and you enjoy using pocket screws, all the power to you! Pocket holes are clampless, strong and you don't risk them expanding to form a bump. Yes, just glue. This literally took 5 minutes! When planning the placement of your pocket holes, keep in mind that the screws can go into the edge grain and the face grain, but not into the end grain. You can make a stack at a time and keep them on hand, and they have benefits of both biscuits and picket screws. Would it be better to make 2 48" bookcases? Your shelf help pieces arrive precut with a finished front edge. HSS6542 . 3. The plan is, however, NOT to use the traditional box/bracket design, and instead use pocket holes at a slightly less deep drill depth with a drywall or timber screw into the stud through the pocket. 1. It is easy to use and set up, as it provides 9 different thickness measure settings, 7 depth settings, and 9 jig position options, enabling you to employ this tool for a wide variety of tasks. Cut a square piece of plywood using the measurement. A face frame adds surprising strength and hides the end grain of the plywood. You can use pocket screws for visible joints and use plugs to fill the hole. . Choose the length based on the workpiece thickness, as shown in the chart below. Use angle brackets to secure the top shelf approximately 14 inches from the bottom. Tip There are special screws designed for MDF that hold much better, they are better but I still would not call. Mattias hypothesizes that if he had not held the pocket hole jig back from the edge of the 2x4, it would have allowed the acres to grab a bigger wedge, and therefore performed better. Assemble. 4. Probably only adds 30mins to the job. BUNCR413001. If you have a Kreg K4 jig, drill pocket holes into the side pieces at the top and bottom so that you can mount them to the top and bottom of the shelf. I have been using pocket hole joints in most of my furniture projects for years with no ill effects. Now, concerning pocket hole screws. A pocket screw has a wide head that rests on the little "shelf" made by the bit. Use angle brackets to secure the bottom shelf approximately 2 inches from the bottom. You should use glue to strengthen the joint. Step 3: Attach Shelves to Vertical Columns. With 3/4 plywood carcases, I do not think you need the strength. To me, that is a lot of money when you can make the mortise & tenon jigs for a fraction of that price. Choose the right screws. Depth-collar gauge is molded into the case for handy reference. Align the jig's markings according to the thickness of the wood (3/4"). Face Frame My limit for 3/4" plywood shelves is 32", and I think that is pushing it for heavier objects. For 2x4 garage shelving why bother with pocket screws? I'd also advise basing the number of pocket screws you use on the weight the shelves will hold. My particular unit is only 7 feet wide to fit my space. For the facia I was just going to rip 3/4" strips off a 112 board, round, glue, and pin nail. Blue-Kote Kreg Pocket-Hole Screws are the best choice for damp or wet applications, including projects for your porch, patio, detached garage, or outdoor areas. Shelf nosing technique. Pocket hole joint on the back shelf supports into recycled back piece from former shelf. Select Joint Type 3. If you plan to stain minimize the use of glue because you . Either approach will be sturdier than pocket screws. How to strengthen shelves by adding edging July 14, 2020 Learn a simple technique for making stronger shelves Learn how to easily add solid-wood edging to shelves using pocket-hole joinery to create stronger, more-attractive shelves. Photos 6 and 7 show how to assemble the drawer box and attach the slides. This is a great beginner woodworker project. Once you're happy with the aligned boards' appearance, draw a wide "U" shape with the chalk across the aligned boards. So, on to Step Two of pocket-hole joinery: Apply the screw. Answer (1 of 5): Is it advisable to use pocket hole joinery in MDF when making a closet? Suggested Jig Setting and Screw Length: Please Select Joint Type Click here to buy the Pocket Hole Jig Settings POSTER for your shop Click here to Jump to the Settings Calculator Using a Kreg Jig for Joining Different Thickness Boards Wood joints need to have good dimensional stability and strength to join wood parts together. A regular screw would likely blast all the way through the pocket hole. (Our local Menards sells the jig and the stepped drill bit w/ stop collar seperately for about $18 a piece) Then you'll need some 1 1/4" fine threaded washer-style head pocket screws, which are about $5 per 100. The other option is to have a stile in the middle of the span and put shelf supports on the stile and the backs of the cabinet, effectively cutting the shelf in two. Especially if you're going to be wrapping it all up with plywood or sheeting of some sort. Pocket-hole jig for Do-It-Yourselfers. You can see here that regular wood screws are not the same as pocket hole screws. Repeat for all holes that you will need! Bore the pocket screw holes (Photo 3). These screws feature 3 anti-corrosion layers to help them resist corrosion in wet areas for the long haul. 6. Using a square-headed driver bit, I drove Kreg's 1-1/4-inch self-tapping screws into the pocket holes. Independent testing found that a pocket screw joint failed at 707 pounds when subjected to a shear load while a comparable mortise and tenon joint failed at 453 pounds - meaning that the pocket screw joint was approximately 35% stronger. The length will allow the screw to pass completely through the first board and most of the way through the second, without . Cut the top and bottom of the shelf to the proper length in order to start building a simple box to be placed over the shelf support frame. Then drive the screw. In this video, I make a simple test of the Kreg Pocket hole jig. Using 3/4" plywood makes a strong shelf that will last a long time. Use that for the settings on the drill bit collar and jig placement. Imagine the board like a bundle of chopsticks. Remember, joinery can be just as much about taste and opinion as it is about strength and utility. ".but I still don't like pocket holes." 10. The bay supports are used to give the shelves strength, rigidness, and wall attachment. For example, if you are joining a 13 (which is thick) to a 22 (which is 1- thick), you would set the jig height and drill collar at and use 1- . Clamp shelf nosing to a perfectly flat surface like the table saw top shown here. 7. First, I would never use pocket holes in MDF. The superior strength of a pocket hole joint has actually been proven. Hi, I wouldn't twice! Zinc-coated screws are suitable for use in kitchens and bathrooms. Spread a thin layer of glue along the edge of the plywood and screw the plywood to the shelf nosing. Step 6. Now assemble the frame without glue and set it onto the box to check the fit.
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